What are the advantages of brushless DC motors?

A brushless DC motor consists of a motor body and a driver, and is a typical mechatronics product. A brushless DC motor consists of a motor body and a driver, and is a typical mechatronics product. The stator windings of the motor are mostly made into a three-phase symmetrical star connection, which is very similar to a three-phase asynchronous motor. Magnetized permanent magnets are attached to the rotor of the motor. In order to detect the polarity of the motor rotor, a position sensor is installed in the motor. The driver is composed of power electronic devices and integrated circuits, and its functions are: to receive the motor's start, stop, and braking signals to control the motor's start, stop, and braking; to receive position sensor signals and forward/reverse signals to control the on/off state of each power tube of the inverter bridge and generate continuous torque; to receive speed commands and speed feedback signals to control and adjust the speed; to provide protection and display, etc. The characteristics of brushless DC motors include the following: 1. Can replace DC motor speed regulation, frequency converter + frequency converter motor speed regulation, asynchronous motor + reducer speed regulation; 2. Has the advantages of traditional DC motors, while eliminating carbon brushes and slip rings; 3. Can operate at low speed and high power, and can directly drive large loads without a reducer; 4. Small size, light weight, high output; 5. Excellent torque characteristics, good torque performance at medium and low speeds, large starting torque, and small starting current; 6. Stepless speed regulation, wide speed regulation range, strong overload capacity; 7. Soft start and soft stop, good braking characteristics, can eliminate the original mechanical braking or electromagnetic braking device; 8. High efficiency, the motor itself has no excitation loss and carbon brush loss, eliminates multi-stage speed reduction loss, and the comprehensive energy saving rate can reach 20%~60%; 9. High reliability, good stability, strong adaptability, simple maintenance and maintenance; 10. Resistant to bumps and vibrations, low noise, small vibration, smooth operation, long life; 11. Does not produce sparks, especially suitable for explosive environments, and has explosion-proof type; 12. Trapezoidal wave magnetic field motor and sinusoidal wave magnetic field motor can be selected according to needs.

2022-12-13

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